Shovelhead (95.25 mm) Follow the below-mentioned instructions thoroughly-. 9-10 foot pound Hello all.. me again.. well im putting my clutch and compensator back together. Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts. 0000030849 00000 n Contact point (2) must have edge of drill touching the edge of fork leg. The manufacturer has declared that some of the 2016 model Harley Davidson bikes are not fully disengaging. Cougar. Torque ft. lbs. 0000004308 00000 n Selecting a cam If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. Street Engine, The So like alot of other guys plus the mechanic. It has several links you could look at. Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. Install Sportster cams Tighten front axle to proper torque. <>>> thanks guys. 10-13 foot pounds Charging system. To cylinder heads Now you need to allow enough room for the adjuster to release all the tension on the clutch. This table is based upon Grade 5 fasteners, generally used Harley-Davidson motorcycles. 0000031803 00000 n Cam / Nosecone Cover screws The torque specification is essential because different nuts and bolts of Harley motorcycles will have various torque specs. 2.) 140 ft-lbs. 83. The first question I want to ask back is: "why are you working on your bike without a service manual?" Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . 3/8"-16 bolt: 40-43 ft/lbs (rear rotor bolts) 7/16"-14 bolt: 68-72 ft/lbs (pulley bolts and hub bolts) Make sure that all fasteners are clean and dry before applying the thread locking compound. 5. Place your catch pan under the primary and remove the drain plug. The bottom line is this: If you are wanting to wrench on your bike get a service manual for your specific make, year, and model. Bikes from this manufacturer are world famous for their look, design, performance, fuel efficiency, and customization. Modification, 1/4 inch bolts Hence, we will briefly discuss the torque specifications and show you how to use them for particular Harley motorcycle models. basics of Fuel Injection explained, DEWEY'S Locate the chain tensioner assembly and loosen the top center nut a . Posted on Aug 09, 2009 Transmission Side Cover bolts If you have a Harley Davidson vehicle and its clutch is not engaging, that means the clutch is too tight. 2007 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: (2007) FLHT Electra Glide Standard (2007), FLHR Road King (2007), FLHTC Electra Glide Classic (2007), FLHRS Road King Custom (2007), FLHTCU Ultra Classic Electra Glide (2007), FLHRC Road King Classic (2007), FLTR Road Glide (2007), FLHX Street Glide (2007). 0000028181 00000 n The nut only moved about 10 degrees past the . And, compensating nut torque@ 90-100 lbs. General Torque Specifications. If the chain is too tight or too loose, then adjustment is necessary. Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles? Fastener Size - Torque ft. lbs. If you are unsure of the proper torque value to use, here is a general chart of fastener torque values. as instructed in your factory manual. EVO 35-40 foot pounds After that, remove the jam nut with a wrench or screwdriver, which kept your clutch adjuster in place securely. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. Air Density, Harley-Davidson EFI Step 2 The Fora platform includes forum software by XenForo. Price. If they find gas presence, your deal will clean the clutch system and will reassemble the clutch master cylinder again. 2. Clutch lever free play: 1/16". 9-12 foot pounds . The other question I have issues over is what size of socket or wrench to use. 0000024100 00000 n To avoid over-tightening the clutch adjuster, you should use your fingers and tighten till you feel that the adjusters bottom out. My next concern at that question is: "are they even capable of properly using tools if they cant even figure out what size socket or wrench they need for a nut or bolt?" These specs come from the engineers who designed and built the bikes. Use 75/90 wt in the differential on 1963 & newer Harley & Columbia. QO_(44? It's time to torque the pulley nuts for my belt drive. Henceforth, you must know how much torque each nuts and screws require. Clutch hub nut to 70-80 ft./lbs. Land Speed Racing GalleryCV Carburetor HVr6D 8J4I`Pv. This demonstrates a serious lack of understanding basic tool use and assessment ability. Including all these torque specs for Harley in a single article is nearly impossible. Given the clutch is part of the torque multiplication equation, BAKER is a proud manufacturer of American aftermarket clutches for Harley-Davidson motorcycles. Don't have a 2001 Dyna manual but here's a 2003. The measurement remains the same for all the Sportster XL from 2004 to 2006. 7/16" - 54 ft. lbs. Stop the guess work and get a manual! 5. In the above table, we have only described Harleys most widely required torque numbers. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. 0000001731 00000 n By the way, if you have original flywheels, I would avoid the use of an air impact device on the compensating sprocket. That they had a problem with the compensator loosing up due to the nut bottoming out. You can refer to the answers below. So I'll ask them while there.. Well I stopped off at the Harley dealership today. Unlock more power! For a better experience, please enable JavaScript in your browser before proceeding. Harley Davidson Softails require one quart of primary fluid. So, you can install and maintain the hardware of your motorbike perfectly. It is crucial for safety and smooth riding performance. The Harley-Davidson Street 500 model is a Custom / cruiser bike manufactured by Harley-Davidson . Install lockplate (6) over nut (5) such that Then, let it soak, and give it a couple of whacks to free up the adjuster along with the locknut as well. 23-27 foot pounds DIESEL-FUMES. 16-18 foot pounds The 2010 Service Manual has two different values for the banjo bolts. Harley-Davidson Deluxe Specs. May 16, 2006. $20 Bike Lift The diaphragm spring bolts should be 90-110 in/lbs. You might wonder about their paint codes if youre lucky enough, Read More An In-Depth Discussion on Harley Davidson Paint CodesContinue, Your email address will not be published. Chrysler 300 and Dodge Charger 2006-2008 Torque Specifications Repair Guide. Clutch It will help you to keep your vehicle safe and responsive for exceptional riding experiences on the roads. 17-22 foot pounds Harley-Davidson CVO Tri Glide Specs. Not adjustable. Instead, we suggest you look for the Harley Torque specs PDF for your specific model. : 4358A Description: SCREW, #10-32 X 5.250 hex head zinc plate 18-22 foot pounds Because hydraulic clutches are innovatively designed with self-adjusting mechanism. June 2, 2018 by Ride It Wrench It 4 Comments. 90-120 inch pounds 150-165 foot pounds 115 in lbs for the primary screws. SPECIFICATION. it sure seems low to me, but just checkin with the pros here before i get all greasy. When you dont know about Harley Davidson torque specifications, you wont be able to service or upgrade the motorcycle. General. Rear Shock Absorber 0000008092 00000 n 60-65 foot pounds Thats why according to the makers service schedule, the clutch free play must be checked for adjustment at every 5000 to 6,000 miles. Step 1 SUPPORT THE CHANNEL:Insta360 Affiliate Code: https://www.insta360.com/sal/one_x2?insrc=INRJ1C9Find the parts on Amazon! Proceed as follows: a. Brake Line Banjo Fittings 0000013023 00000 n Rear Axle nut 70-80 foot pounds, Front Axle nut Install a Big Twin cam So, back it out with a flathead screwdriver until it is lightly seated. Service Manuals & Owner's Manuals Delivered To Your Computer, Fix Your Problems Now! Find out how to access AutoZone's Torque Specifications Repair Guide for 300, 300C & Magnum 2006-2008, Charger 2006-2008. 0000004274 00000 n lordharold Active Member. Camshafts (1450 cc)Compression ratio - 9.0:1Combustion chamber - 5.187 cu. Making Drag Pipes Work, SHOP TALK Hello everyone not sure of this is the correct place to ask this question, but I have an 2004 road King fi. <> Compensating sprocket nut is 80-100 ft-lbs., all years. 28-32 foot pounds Estimate Top Speed Figure 1. #10 - 22 in. Apr 27, 2016. (101.6 mm)Piston displacement - (approx.) Also, you may contact the mechanics. bottle should specify.Oh and don't forget the clutch nut is a left hand thread. Tappet Screen Plug 15-20 foot pounds endobj The clutch sends power from the engine to the transmission, and the amount transferred depends on the clutch's size, the springs, and the pressure plate. 15-17 foot pounds Clutch cover bolts are 7.2 ft-lb, according to the service manual (86.4 in-lb). If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. He said that before they redesigned the compensator. Harley Davidson always emphasizes using their recommended and specified tires. two old goats arthritis formula reviews . Twin Cam Two lines in nut on Compensator and one line in clutch hub nut. Learn how to replace it on your bike! 0000035146 00000 n It will help you know the torque values precisely. Then return it one-quarter turn. Specification Tables, HD Twin Cam Engine Builds Evolution Unlimited MANUFACTURING TOLERANCES. Shop Manual Appendix Torque specs seem off. Engine Tuning 9/16" - 114 engines, HD 2007/08 M. TC95 128HP Stage 3 TC 100HP TC 12 V, 28 Ah, 405 CCA sealed and maintenance-free. In the 2.1 Fastener Torque Values table it shows 17 to 23 ftlbs and in the text it shows 13 to 15 ftlbs. Manufacturers change sizes quite frequently. 7-9 foot pounds Now release the clutch plates that caused the dragging. This thread is archived. You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. 1613 mm (63.5 inches) Fuel capacity. (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. Once you go through the PDF files for different Harley motorcycle models, you will know the values precisely. Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. Clutch: Multi-plate with diaphragm spring in oil bath: Driveline: Chain, 34/46 ratio primary drive: Fuel consumption: Means it does not require any typical clutch adjustment. The torque has been increased from . Step 1 - Drain your primary. Number of cylinders 2 Type 4-cycle, 45V 2, air-cooled Torque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaust Bore - 3.75 in. Measure the free play to be sure that it falls within the ranges specied for a hot or cold engine. Shovel The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 . Now, look over you will find a tiny rubber piece visible half-way down over your clutch thats the main clutch cable cover. at home Actually, it's 96 in lb = 8 ft lb, but 100 is close enough. I printed off the complete torque specs for the softail models . Harley-Davidson Bronx Specs. On the topic of chassis characteristics, responsible for road holding . 5/16 inch bolts Clutch hub nut (left handed threads) 60-80 foot pounds. Then scribe aline and go maxium of 50 degrees more. Tree Budget, Engine, Transmission and Chassis Learn how to replace it on your bike! Thankfully, you can replace the Harley fork lock and ignition switch to regain the, Read More Fork Lock Replacement for Harley Davidson | Motor Bike InsiderContinue, Maybe you are buying a new Harley Davidson motorbike. It does. 100 in lbs for the clutch diaphragm bolts. This article aimed to let you know about how to adjust Harley clutch cable. 0000010799 00000 n Diesel, here's what my manual says now. People want quik and easy not right. Search the site The cylinders are numbered from front to rear; 1, 2 and refer to service manual on the firing order. Thats the point where you need to the adjustment. And depending on how much you rub off, it will let the clutch open up. Which starts here in the milwaukee area on Wednesday. 0000005197 00000 n New comments cannot be posted and votes cannot be cast. Spark Plugs Improve Throttle Response Plug Wires nopyI/WQdV **\V>?lqFGG " Jj@(+Dq$10>X,[|c@IKdhubg;K@A ,OV{Zy @l ` O/X] endstream endobj 28 0 obj<> endobj 30 0 obj<> endobj 31 0 obj<>/Font<>/ProcSet[/PDF/Text]/ExtGState<>>> endobj 32 0 obj<> endobj 33 0 obj<> endobj 34 0 obj<> endobj 35 0 obj<> endobj 36 0 obj<> endobj 37 0 obj[/ICCBased 61 0 R] endobj 38 0 obj<> endobj 39 0 obj<> endobj 40 0 obj<> endobj 41 0 obj<>stream TC96 2007 Engines 15-18 foot pounds Kinda a tall order, but would anyone know the torque specs for the engine covers of the rushmore roadglides? 0000007875 00000 n My question is when there is a range , for instance transmission drain plug , 14-21 ft. Lbs , is it best to stay in the middle of that range or stay up towards the top of the range . Assembly Torque Values, Crank Pin nut Torque means the amount of rotation each screw and nuts require to tighten on its spot. #8 - 14 in. Henceforth, you must know the Harley Davidson engine torque specs and other parts. Refer to Photo 2. MT MT 4. It becomes even more important when you have a Harley Davidson motorcycle. 25-40 foot pounds. 70 foot pounds Inner primary bolts: 18-24 ft lbs. 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. Discussion in 'Dyna Models' started by JDDennison, Oct 7, 2013. Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! For complete specifications for your year and model Touring motorcycle download the correct manual for yourbike from the DOWNLOAD CENTER. Loosen slider cap nuts and axle nut. Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. MPH at RPM 0000033698 00000 n 191. Table of Contents (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). 70-80 inch pounds 94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. 0000032160 00000 n While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. lbs. After that, you should test it out by riding your bike on the road. Number of cylinders 2Type 4-cycle, 45V 2, air-cooledTorque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaustBore - 3.75 in. There you will find explanations on Harley Clutch Adjustment Torque specs too. 3/8" - 33 ft. lbs. 0000003541 00000 n Next, you can either do a half turn to a full turn, as mentioned in the book. After that, you can use some non-petrol-based silicon lube on the friction plates. A 5/16-inch bolt should be tightened to 12 foot-pounds. Insert a 7/16 in drill bit (1) through hole in front axle. Therefore, to avoid any further Harley Clutch Adjustment Problems after the task is done, follow all the instructions thoroughly and precisely. May 12, 2011. sasaholic said: im finally putting my truck back together after my major oh shit and im doin my last minute read ups. 88 cu. As the 115th anniversary celebration. I just installed and screaming eagle clutch kit and I need to know the torque specs for the clutch spring bolts and primary cover. The clutch adjustment is an easy and quick task that you can even perform at your place all by yourself. in. There are to many variables on torque specifications between brands, makes, models, and even years of bikes. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . There you will find explanations on Harley Clutch Adjustment Torque specs too. Ignition To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. Now put the locknut back on and make sure it fits in the grooves. 3. Rear Master Cylinder mounting nut Inspection of major fasteners is an important part of service. In this version sold from year 2020 , the dry weight is 492.0 kg (1,084.7 pounds) and it is equipped with a V2, four-stroke motor. Thanks again for everyone's help All times are GMT-5. Exhaust For a 3/8-inch bolt, set your torque wrench to 20 foot-pounds. You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. Compensating Sprocket nut -EFI basics explained Exhaust Systems amount of slack into the clutch cable to have a complete slack edge on the clutch handle. First is the BAKER 4-Speed Clutch, a modern 18-tooth spline configuration that is a major upgrade on the stock tapered mainshaft and clutch. Upper Engine mounting bracket: . Your email address will not be published. Shovelhead Modifications x\moFnaZ4ipH,ZRs73KR\rpa}%=='B LJ)2+5:=yf|z"pz8HbsX 2V(3mN4e+Tb4J*++# 1 0 obj Yes, it uses a ramping system to apply more pressure to the clutch disc. Shop Nowhttps://www.jpcycles.com/search/search?N=28012732&Ntt=clutch&Ntk=All&SessionMotorcycleDimensionValueId=?utm_source=youtube&utm_medium=description&utm. Allen Screws 1WARNING 1WARNING 1WARNING 1WARNING Kit Numbers 33044-03A, 33045-03A 1 of 6 STOCK 5 - SPEED SE 6 - SPEED 1st 3.210 3.210 2 nd 2.209 2.209 Harley-Davidson 1200 Custom Specs. Been working out of an old (1985-1990) Harley manual. Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. Apoliggize if this a beaten subject. Not being able to utilize tools properly could lead to serious injury or death if nuts and bolts are not secured correctly with the proper tool size and torqued to specification.